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年产3000吨钛及钛合金挤压管生产线项目
】作者:  来源:   时间:2020-08-11 15:59:37  浏览 人次

年产3000吨钛及钛合金挤压管生产线项目

 

一、项目背景。钛及钛合金挤压管具有无缝、高耐压等良好特性,是生产石油、化工、船舶、海洋工程、体育休闲用品等设备所必不可少的新型材料。该项目采用大功率双动挤压机生产大尺寸钛及钛合金管,提高了生产效率和产品成品率,为生产高性能钛合金管提供了一种新型生产方式。

二、市场分析。目前国内钛管材年需求量达到1万吨,并以每年25%-30%的速度高速增长,而国内钛合金管材的生产还基本处于空白状态。该项目采用热挤压方式生产大口径钛及钛合金管,具生产成本低,产品品质高,可实现年产3000吨钛及钛合金挤压管,在国内同行业排在第一位的水平。

三、建设方案。产品规格为直径60mm—300mm,生产工艺包括钛锭、钛棒坯、穿孔、包铜壳、加热、挤压、表面处理、矫直、车光等程序。需要购买生产设备有3500吨双动挤压机生产线、机加生产线、表面处理生产线以及其他辅助设备。

四、环境评估。废气、废水、固体废弃物、生活垃圾等按照环保要求,分类收集,达标处理。

五、投资估算与资金筹措。该项目计划总投资1.2亿元,资金主要来源于投资方、银行贷款。

六、财务评价。项目建成后,预计年销售收入5.6亿元,利税9000万元,项目投资回收期2.5年。

 

 

Project for production line for titanium and titanium alloy extruded tube with an annual output of 3,000 tonnes

 

I. Project overview

Titanium and its alloy extruded tube has good performance for seamlessness and high pressure resistance, and is an indispensable new type of material in devices that are used in producing petroleum and products in the petrochemical industry, and for shipping, ocean engineering, and sports and leisure products. In this project, a high power double acting extruder is used to produce large titanium tubes and its alloy tubes, which enhances production efficiency and rate of finished products. It provides a new production mode for producing high quality titanium alloy tubes.

II. Market analysis

At present, domestic demand for titanium tube has reached 10, 000 tonnes, with an annual growth rate of 25% to 30%, however domestic production of titanium alloy tube is basically in a blank state. The project adopts the hot extrusion method to produce titanium and its alloy tube with large caliber, which solves the problem of production difficulty in our country. With the advantages of low production costs and high quality, it can achieve an annual production of 3,000 tonnes of titanium and its alloy extruded tube, which ranks this project first by production in the industry in China.

III. Construction proposal

Product specification: Diameter: 60 mm - 300 mmThe manufacturing processesTitanium ingots → Titanium rod blank → Punching → Copper shelling → Heating → Pressing→ Surface treatment → Straightening → PolishingThe main production equipment:Production line of dual action extruder for producing 3,500 tonnes products; Machining production line;The production line of surface treatment; production line for acid and alkali washing.

IV. Environmental assessment

In accordance with the requirments of the environmental protection regulationsthe disposal of waste gaseswaste watersolid wastehousehold garbageand the other kinds of waste will meet regulatory disposal standardsafter seperation and collection.

V. Investment estimation and funding

The total planned investment for this project is 120 million RMB. The funds will be primarily raised from investors. Local banks may provide loans.

VI. Financial analysis

It is expected that the annual sales revenue will be 560 million RMB with taxes of 90 million RMB on profit, and that the payback period will be 2.5 years after the project is constructed.

 


 
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